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MRV Series Modular Relief Valves

MRV series modular relief valves can control flow for positive direction pass oil port. Flow can be adjusted by handle. It passes to check valve for reverse flow.
Availability:
Quantity:
  • MRV-02-P-K-1, MRV-02-A-K-1, MRV-02-B-K-1, MRV-02-W-K-1, MRV-03-P-K-1, MRV-03-A-K-1, MRV-03-B-K-1, MRV-03-W-K-1, MRV-04-P-K-1, MRV-04-A-K-1, MRV-04-B-K-1, MRV-04-W-K-1, MRV-04-P-K-2, MRV-04-A-K-2, etc.

  • HYFORCE HYDRAULICS / OEM is also avaliable.

  • B11-B12

Overview

The MRV Series Modular Relief Valve is a compact, high-precision pressure control component designed for modular hydraulic systems. This stackable relief valve provides reliable system pressure limitation and circuit protection while eliminating the need for external piping. Available in multiple configurations to suit various flow and pressure requirements, the MRV series integrates seamlessly with standard modular valve stacks.

Key Functions

Function

Description

Pressure Limiting

Limits maximum system pressure by diverting excess pump flow to tank when preset pressure is reached

System Protection

Prevents component damage from pressure spikes and overload conditions

Pressure Regulation

Maintains consistent system pressure within tight tolerances for stable operation

Modular Integration

Direct sandwich mounting between directional valves and subplates simplifies system assembly

Manual Adjustment

Knurled adjustment knob allows precise pressure setting without special tools

Primary Applications

  • Injection Molding Machines – Protecting molds and hydraulic components from pressure overload

  • Machine Tools – Maintaining consistent clamping and cutting pressures

  • Mobile Hydraulic Equipment – Pressure control in compact excavators, skid-steer loaders, and agricultural machinery

  • Industrial Presses – Safeguarding dies and tooling from excessive force

  • Material Handling Systems – Controlling lifting and conveying pressures

  • Test Stands and Simulation Equipment – Precise pressure regulation for R&D applications

Detailed Usage Scenarios

Scenario 1: Primary System Pressure Control

The MRV serves as the main system relief valve in compact hydraulic power units. Mounted directly on the pressure port (P-port) of a modular valve assembly, it limits maximum working pressure across the entire circuit. When the pump output exceeds the set pressure, the valve opens smoothly to return excess flow to tank, preventing pump cavitation and motor overload.

Scenario 2: Circuit-Specific Pressure Zoning

In multi-circuit hydraulic systems, multiple MRV valves can be installed at different points to create independent pressure zones. For example, in a hydraulic press with separate clamping and pressing circuits, one MRV maintains high pressure for the pressing ram while another provides lower pressure for the clamping system—optimizing energy usage and component sizing.

Scenario 3: Accumulator Circuit Safety

When used with hydraulic accumulators, the MRV acts as a critical safety device. It prevents over-pressurization during charging cycles and provides a controlled relief path during system shutdown. The modular design allows direct mounting adjacent to accumulator isolation valves, minimizing pressure drop and response time.

Scenario 4: Pilot Pressure Regulation

In complex systems with pilot-operated directional valves or proportional controls, the MRV can be configured to regulate pilot circuit pressure separately from the main system. This ensures consistent, contamination-resistant control signals for improved valve response and positioning accuracy.

Scenario 5: Emergency Pressure Dump

During emergency stop conditions or maintenance procedures, the MRV provides a reliable path for rapid system depressurization. Its direct-acting design ensures immediate response regardless of main system flow conditions, enhancing operational safety.

Technical Advantages

  • Compact Sandwich Design – Eliminates external piping and reduces installation footprint by up to 40% compared to inline relief valves

  • Fast Response Characteristics – Direct-acting poppet design ensures rapid opening and closing for minimal pressure overshoot

  • Stable Pressure Regulation – Hardened seat and precision-machined components provide consistent cracking pressure and minimal hysteresis

  • Wide Adjustment Range – Pressure settings available from 7 bar (100 psi) to 315 bar (4,570 psi) to cover diverse application requirements

  • Visual Pressure Indication – Optional pressure gauge port allows direct monitoring of regulated pressure

  • Tamper-Resistant Option – Lockable adjustment cap available for safety-critical applications requiring fixed pressure settings

Specifications

Parameter

Typical Range

Max. Operating Pressure

315 bar (4,570 psi)

Max. Flow Capacity

Up to 200 L/min (53 GPM)

Pressure Adjustment Range

7–315 bar (100–4,570 psi)

Mounting Pattern

ISO 4401 / CETOP 03, 05, 07

Operating Temperature

-20°C to +80°C (-4°F to +176°F)

Fluid Compatibility

Mineral oil, phosphate ester, water-glycol

Installation Benefits

The modular construction of the MRV series enables vertical stacking with other modular components such as directional valves, flow control valves, and check valves. This configuration:

  • Reduces potential leak points by eliminating threaded pipe connections

  • Simplifies troubleshooting through visible valve positioning

  • Enables rapid system modification without disturbing existing piping

  • Improves system aesthetics and cleanliness for industrial environments

The MRV Series Modular Relief Valve is the ideal solution for designers and maintenance professionals seeking reliable pressure control with maximum installation flexibility and minimal space requirements.

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